This is the concept and ideation stage during which a product’s functional and performance requirements can be defined along with buyer personas or ‘the voice of the customer’. Customer requirements and innovative functionality design ideas are floated and explored freely to find compelling potential solutions that answer an identified market need.

SOLUTIONS FOR IMPROVED

  • BODY in WHITE
  • Welding Fixture
  • Joining
  • Paint Shops
  • Tooling’s
  • Solutions include using different design and technology
  • Mono Rail Conveyors including automated drop sections
  • Overhead Power & Free Conveyors
  • Floor mounted Inverted Power & Free Conveyors
  • Chain Conveyors
  • Cross Conveyors
  • Doors off Doors on Conveyor facility
  • Storage Conveyors
  • Robotic Cells
...
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BODY IN WHITE

From low-volume manually-operated gate arrangements through to high-volume fully automated systems combining multi-model auto-change capability, Expert can design, manufacture and install framing systems to suit specific client requirements

Areas covered in Automotive Body in White

  • Floors: Rivet or Weld pressed parts into complete car underbodies.
  • Bodysides: Rivet or Weld pressed parts into car bodysides
  • Subassemblies: Rivet or Weld various pressed parts into subassemblies such as the roof and internal reinforcements.
  • Body framing: Complete underbody, left-hand bodyside, right-hand bodyside and a roof into a complete car body.
  • Closure parts: Inner and outer parts into complete doors, engine bonnets, trunk lids, etc.
  • Closure part assembly: Fully automated and mount doors, engine bonnets and trunk lids to a body.
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JOINING TECHNOLOGY

Our Team ensure that individual joining processes can be realized and optimized promptly while delivering high quality and process reliability. We primarily use the following joining methods and laser applications:

JOINING TECHNOLOGIES
  • Folding technology
  • Spot welding
  • Riveting & clinching
  • Bonding
  • Bolting
  • Stud welding
LASER APPLICATIONS
  • Welding
  • Soldering
  • Cutting
  • Curing
  • Laserclean
...

MATERIAL HANDLING ELEMENTS

We rely on proven standards and system modules, with Industry best solutions. Work Closely with the Eco-System and integrate with bring in frugal, modular structure, robust, and tested solutions and adapt to your individual requirements.

Genuine added value when it comes to efficient production concepts that optimize space:

SYSTEMS
  • Single framing
  • Multi-framing
  • Robot framing
  • Turntable
  • Drawers
  • Chutes
  • SLT systems
  • Rack changer
TECHNOLOGY:
  • High-speed roller conveyor
  • Standard roller conveyors
  • Cross conveyor
  • Corner turntable
  • Eccentric lifting devices
  • Accessories such as docking points, pull-off carts
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AUTOMATION TECHNOLOGY

Concept development for the right automation strategy begins as early as the planning phase. We involve our engineers and technicians early on, setting the course for an individual concept.

Our organization enables us to realize projects with in-house competency and also involve our Ecosystem supplier network to bring the best to the table.

The quality-assured programs used in ongoing virtual commissioning ensure that automated operation can be achieved within a very short time, allowing us to concentrate on pre-series adjustment with our customers.

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INDUSTRY CHALLENGES

  • Digitisation
  • Plant resilience
  • Operational efficiency
  • Obsolescence
  • Safety
  • Operational efficiency
  • Reduce down-time
  • Reduce carbon footprint
  • Improved time to market
  • Product traceability
  • Drive digital strategy
  • Cyber Security threat

FRUGALHACKS DNA with AUTOMOTIVE EXPERIENCE DELIVERS SOLUTONS COST EFFECTIVE AND QUALITY FOCUSED.

Innovate with Us